Титановая поковка

Ковка титана является видом высокотемпературной обработки данного цветного металла, благодаря которой титановым поковкам придается форма блинов, прутков, колец, листов или болванок. Этот процесс представляет собой первичную операцию формоизменения слитков. Создание титановых поковок может производиться на обычном оборудовании, предназначенном для обработки стали. При этом необходимо учесть некоторые особенности процесса, которые требуют изменения технологии первичного формоизменения. В первую очередь, поковки из титановых сплавов производятся в условиях увеличенного давления и сниженной температуры операции. Это позволяет улучшить чистоту поверхности, пластичность изделия для дальнейшей обработки.

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Некоторые марки титана, состав и назначение
Марка
Цена
пт3-в
от 1350 руб. за кг
от 1350 руб. за кг
Вт1-0
от 1350 руб. за кг

Тип 1 – поковки сплошные гладкие круглого, квадратного и прямоугольного сечений

Поковки сплошные гладкие круглого, квадратного и прямоугольного сечений

H B
3H                                                                                   Размеры в мм

Диаметр D
Длина L
Высота H
Ширина B
Длина L
80 -100
500 – 2000
50 – 100
50 – 200
500 – 2000
100 -120
500 – 2500
100 – 150
100 – 300
500 – 3000
120 – 200
500 – 5500
150 – 250
150 – 500
500 – 4000
200 – 300
500 – 5000
250 – 300
250 – 600
500 – 5000

Тип 2 – поковки сплошные с уcтупами круглого, квадратного и прямоугольного сечения

Поковки сплошные с уcтупами круглого, квадратного и прямоугольного сечений

Диаметр (сторона)
фланца или бурта

d1 (h1)

d2 (h2)

Диаметр (сторона)d3 (h3)

Общая длина L

Длина участков

l1

l2

80-150
50-100
50-100
300-3000
50-2500
100-2500
Св.150-300
100-250
Св.100-250
Св. 500-5000
100-4000
500-4000
Св.300-650
Св.200-600
Св.200-600
Св.1000-6000
100-5000
500-4500

Примечание: размеры в мм.

Тип 3 – диски, цилиндры, бруски, кубики, пластины сплошные или с отверстием

Схема поковок

Наружный диаметр D
Ширина B
Длина L
Высота H
Внутренний диаметр d
100-400
100-400
150-600
50-500
60-250
Св. 400-800
400-600
400-900
100-700
100-500
Св. 800-1200
600-900
600-1200
200-800
150-650
Св.1200-1800
200-800
200-650

Примечание: размеры в мм.

Оборудование для ковки титана

Поковки из титановых сплавов выполняются чаще всего на открытых штампах различного вида. Обычно для этого используют полукруглую, плоскую или V-образную оснастку. Криволинейные штампы используются в случае, когда нужно получить титановую поковку меньшего диаметра, чем был у заготовки. Плоская оснастка применяется преимущественно для изготовления плит, а также при необходимости придания круглым слиткам многогранной формы. Последний вариант получения титановых поковок можно осуществить и с помощью ковки заготовок различного сечения в V-образных штампах.

Обработку в открытых штампах используют для увеличения качества структуры металла. В этом случае поковка из титанового сплава имеет при обработке ограничение только с одной стороны или не имеет его совсем. Благодаря открытым штампам обеспечивается запрессовка газовых раковин, пустот, а также устранение прочих дефектов литой структуры материала.

При изготовлении таких видов титановых поковок, как прутки и круг, используются методы горячей или холодной ковки. Получаемая продукция должна соответствовать положениям отраслевых стандартов ОСТ 1-90107-73, ОСТ 1-90266-86, ОСТ В5 95118-2001, ОСТ 5.9109-73 или специальным нормативам. Представленные стандарты также распространяются на поковки из титановых сплавов следующих марок: ПТ3-В, ВТ14, ВТ1-00, ВТ1-0,3М, ВТ1-0, ОТ4, ОТ4-0, ОТ4-1, ОТ4-2, ВТ3-1, ВТ6С, ВТ6, ВТ4, ВТ5, BT5-1, ВТ8, ВТ14, ВТ20, ВТ9, ВТ22. Требования касаются квадратных и круглых прутков, предназначенных для обработки давлением.


Галерея образцов нашей продукции

Подробную информацию Вы можете у наших специалистов:

Тел: 8 (812) 60-443-60;
8 (812) 292-23-77

Или отправить заявку на почту :

info@giperionspb.ru

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